With the penetration of 5G technology, electric products like smart phone, tablet PC, smart watch, etc. become more intelligent, much smaller-sized with higher frequency, higher speed and higher level integration. What’s more, number of components assembled on PCB also rises a lot. In the meanwhile, with the development of high-frequency, high-speed transmission and multi-function of 5G products, screen is required to be larger, resolution be better and power consumption be improved. However, currently there’s no breakthrough in battery technology, which means mainboard space has to be compressed.
Evolution of Smart Phone (from: iFixit, Techinsights, Teardown.com, HIS, Prismark Partners)
Due to high-level integration and insufficient space for PCB, circuits become more intensive, line width much narrower, aperture much smaller and insulation layer much thinner. It’s almost impossible for traditional HDI process capability to meet the requirements above. Therefore, Anylayer interconnection, which means more stack layers, smaller line spacing and more functional modules, plus SLP technology (mSAP) tend to be the best solution.
Development of High-end HDI
Introduction to mSAP, amSAP, SAP
Apple Inc. played an important role in technology development of smart phone. HDI Anylayer interconnection technology was firstly used by iPhone 4 and SLP (mSAP) has been employed since the production of iPhone8. Meanwhile, SLP was also used by Galaxy series launched by Samsung in 2019. From 2018, HUAWEI, OPPO, VIVO and XIAOMI, leading phone makers in China, began to use HDI Anylayer interconnection, and in 2019, HUAWEI P30 Pro 5G version, VIVO iQOO 5G version and OPPO Reno 5G version all employ HDI Anylayer interconnection plus sandwich structure of mainboard. In future, more and more phone makers will employ SLP.
Dismantling of Smart Phones
Advanced Technology, High Quality, Superior Service
HDI Anylayer interconnect requires quite high process capability. Main difficulties for process lie in counter point between layers, laser drilling, via-filling plating and fine line processing, etc. Currently, even in China, the major base for PCB manufacturing, there is only a few factories are capable of such process capability and mass production capacity, which includes Wus, Multech, Founder, Bomin, Shenghong, Kingwon and Kingshine. We, Heneng Technology, the turnkey PCB solutions provider, had experiences working with these factories, especially Bomin and Kingshine, they are our major partners for PCB manufacturing.
Main equipment of our factories
Cutting-edge technology, high quality, first-class service
Consumer electronics with 5G as the focus
Owning to the improvement of PCB industry prosperity, production capacity was gradually transferred to China inland with the proportion in global PCB manufacture increasing to 49% in 2018 from 14% in 2011. Until 2019, many PCB factories in China work actively on investing in HDI production lines and enhancing HDI capacity. However, expansion of high-end production lines requires large investment, high-end technology and 1-2 years’ preparation, that’s why large-volume capacity can’t be achieved in short term.
Heneng Technology and its partners foresaw the shortage of high-end HDI capacity when the era of 5G comes, therefore, one year in advance, made preparation for enhancing capacity of high-end HDI Anylayer interconnection. In August 2019, monthly capacity of HDI (3+N+3) reached 45,000 ㎡ and till Q3 of 2020, monthly capacity of SLP (mSAP) is expected to reach 35,000 ㎡.
The newly-built intelligent factory owns high-level automation, which brings high efficiency, good quality, large capacity and low cost.